THE PECOS TABLE

CLIENT: PECOS OUTDOORS

STUDIO: PROPULSION DESIGN | 2021

Market Research | Concept Development | Engineering | Prototyping | Softgoods

Process Overview

My design team was tasked to prioritize rigidity, durability, and a premium user experience to design a bombproof outdoor table. The design criteria necessitated careful engineering from the outset, choosing materials and manufacturing processes that would facilitate the end goal. Keeping production within the US further constrained the options for processes and cost. With a multi-staged design approach we bridged from initial concepts to side-by-side development with US partners.

The result is a table that stands up to the test – a literal 3,000 lbs of force.

Idea Validation: First Prototype

There’s more than one way to dice a tomato – or design a table. We explored several approaches to analyze the ramifications of sourcing, manufacturing, assembly, and user experience.

While some approaches had merits in certain categories, they potentially lacked in others.

Via prototyping, we validated ideas and explored potential nuances with the client to help them define and solidify their vision.

Rotomolding

Ultimately, rotomolding was the best choice for production. The table body is formed of food-grade HDPE and the interior cavity is filled with PU foam for high stiffness with low added weight. While the rotomolding process has limitations and requires special concessions, the result is a solid foundation onto which the remaining parts can be assembled. Two die-cast plates rigidly tie the die-cast leg sockets together and to the table body. The complete table is solid, sturdy, and silent; a result of considered design choices.

Before Pecos, there was Mule.

The product name had to be changed mid-project due to copyright precautions on the client’s behalf. Talk about a surprise pivot!

Threaded Legs

The threads of the leg joints are entirely custom and feature multiple innovations. The unique threads create a seamless experience for the user and became a core part of Pecos Outdoor’s patentable IP. We designed and engineered the entire system and worked closely with the die-cast production engineers to bring the design to market.

Accessories Design

Knife Holder | Trash bag hooks | Cup Holder | Cutting Boards

Flat and clean work surfaces are a rare thing in the wild. Pecos Outdoor wanted to supply that, and go beyond to create a mobile workspace for food prep. We developed a system of accessories that snap onto the outer rim of the table and extend the functionality from simple surface to practical kitchen.

Softgoods Design | Travel Bag Tech Pack

Once the table was designed, the client came back with a wild idea. A carry case with premium materials for the Pecos Table.

I led the softgoods development and prototyping efforts, working closely with factories and suppliers via technical packs that outlined my design intent.

The outcome was a western wear inspired bag, composed of whether resistant waxed canvas, along with Fid-Lock magnetic hardware and leather touchpoints.